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Custom Annealing Ovens

Gruenberg Top Loading Oven

Benefits

  • Standard and custom options accommodate a variety of processing applications
  • Counterweighted top doors make manual loading and unloading easy and fast
  • Quality CHIL construction ensures minimal heat transfer from chamber to exterior
  • Modular design allows connection of multiple units for extended product testing
  • Efficient airflow management system provides maximum temperature uniformity

 Features

  • Heavy-duty, fully-welded structural steel frame
  • Removable side and back walls
  • Incoloy sheathed, seamless tubular heaters
  • Flat or L-shaped lid, and fixed base or modular models available
  • Heavy duty casters with swivel and brake
  • High capacity horizontal airflow system
  • Two or more conditioning zones
  • Centrifugal type blower wheel
  • Type J thermocouples
  • Air intake and exhaust ports with manual dampers
  • Differential air pressure switches
  • CHIL Construction
    • Separated, insulated inner and outer surfaces
    • Pliable , final seal silicone rubber gaskets on oven up to 650°F
    • Less energy to maintain temperature
    • Air-conditioning equipment doesn’t work as hard
    • Heavy duty construction
    • Built around welded, structural steel frame
    • One-piece unitized construction costs less to install
    • Pre-tested, ready for operation
    • Motor and blowers to circulate air for uniform atmosphere
    • Variable-speed pulley for circulation adjustment (CFM)
    • Heater elements are Inconel sheathed nichrome wire coil

 Performance

  • Maximum temperature: 1000°F

  • Models functioning at:

    • 450°F Maximum Temperature
    • 650°F Maximum Temperature
    • 800°F Maximum Temperature
    • 1000°F Maximum Temperature

Mechanical Equipment

  • Included on Standard Unit

    • 4” thick Insulation, 3” thick on ends
    • 18 gauge Aluminized Steel Interior
    • 18 gaauge CRS Exterior
    • Painted Blue
    • Structural Steel Frame
    • Modular Design, 12 ft Lg. Modules
    • Removable End Panels
    • Semi-Pierced Diffusor Walls
    • Two Direct Drive Circulation Packages
    • Natural Intake with adjustable damper
    • Natural Exhaust w/ adjustable damper
    • Horizontal Airflow
    • Uniformity: +/- 10°F of set-point
    • “L” Shaped Lid, Rear Hinged
    • Counterweighted Manual Hinged Lid
    • Casters for easy relocation of oven
    • Approx. Shipping Weight: 3200 Lbs.
    • Equipment Manual
  • Available on Standard Units

    • Forced Exhaust Package
    • Cherokee White Exterior paint
    • Stainless Steel Interior

Electrical Equipment

  • Included on Standard Unit

    • NEMA 1 Control Box, Front Mounted
    • Electric Heat
    • 480V, 3PH, 60 Hz, 56 FLA, 42.8 kW
    • Power Cord, 12 ft long   
    • Programmable Controller Watlow F4
    • High Limit Controller Yokogawa UT150L
    • Air Flow switch
    • Sheathed Heaters, Incolloy
    • SCR Protection
    • Lighted Power Off/On Switch
    • Lighted Heat Off/On Switch
    • Communication Port, RS-232
  • Available on Standard Units

    • Fused Main Power Disconnect
    • Audible Alarm
    • Different Voltages available
    • Temperature Recorder

Controller

Watlow F4 Temperature Controller

  • Single Channel
  • Profiling: Forty Profiles, 256 Steps
  • Automatic & Manual Control
  • 1 Input: Universal Type (RTD is Std.)
  • 4 Digital Inputs
  • 2 Auxiliary Analog Inputs - Optional
  • 2 Control Outputs: Time Proportioned, On/Off, or 4-20 ma
  • 2 Alarm Outputs
  • 8 Digital Event Outputs
  • 2 Retransmit Outputs - Optional
  • Communications: EIA-232 and EIA-485 with Modbus RTU protocol

Yokogawa UT150 Controler

  • Non-profiling type controller
  • 1/16 DIN
  • Single channel
  • Automatic control only
  • 1 process input: Type J Thermocouple
  • 1 heat control output and 1 alarm output
  • No communications

Photo Gallery

Gruenberg Top Load Oven Front

Options

Allen-Bradley MicroLogix 1100 PLC

  • Modular micro-PLC with integrated packages of processor, power supply and embedded inputs and outputs
  • Built-in LCD screen displaying controller status, I/O status, and simple operator messages

Chart recorder

  • Circular or strip type
  • Records temperature versus time
  • Some models include digital display
  • J thermocouple for temperature measurement

Pneumatically operated lid system

  • Two pneumatic cylinders open lid with actuation through pushbuttons
  • Reed switches detect piston location
  • Limit switches

Marinite Construction Top Loading Ovens

  • Electrically Non-Conductive and Non-Magnetic
  • Provides electrically non-conductive, moisture proof, non-combustible, non-settling, and asbestos-free construction.
  • Marinite insulation contributes to uniform temperature control

Gruenberg Top Loading Ovens

450°F Maximum Temperature
Capacity ft3Maximum TemperatureAirflowInterior Dimensions
W" x D" x H"
Exterior Dimensions
W" x D" x H"
Circulation CFMHeater Wattage (KW)Insulation Thickness (inches)Shipping WeightModel Number
4.6 450 Horizontal 20 x 20 x 20
(50.8 x 50.8 x 50.8)
44 x 36 x 29
(111.8 x 91.4 x 73.7)
800 3 4 low 300 TL45C46
7 450 Horizontal 30 x 20 x 20
(76.2 x 50.8 x 50.8)
54 x 36 x 29
(137.2 x 91.4 x 73.7)
800 3 4 low 350 TL45C70
8 450 Horizontal 24 x 24 x 24
(61 x 61 x 61)
48 x 40 x 33
(121.9 x 101.6 x 83.8)
800 3 4 low 375 TL45C80
10 450 Horizontal 30 x 24 x 24
(76.2 x 61 x 61)
54 x 40 x 33
(137.2 x 101.6 x 83.8)
800 6 4 low 400 TL45C100
12.5 450 Horizontal 30 x 24 x 30
(76.2 x 61 x 76.2)
54 x 40 x 39
(137.2 x 101.6 x 99.1)
1150 6 4 low 500 TL45C125
15.6 450 Horizontal 30 x 30 x 30
(76.2 x 76.2 x 76.2)
54 x 46 x 39
(137.2 x 116.8 x 99.1)
1150 9 4 low 600 TL45C156
27 450 Horizontal 36 x 36 x 36
(91.4 x 91.4 x 91.4)
60 x 52 x 45
(152.4 x 132.1 x 114.3)
1900 12 4 low 900 TL45C270


650°F Maximum Temperature
Capacity ft3Maximum TemperatureAirflowInterior Dimensions
W" x D" x H"
Exterior Dimensions
W" x D" x H"
Circulation CFMHeater Wattage (KW)Insulation Thickness (inches)Shipping WeightModel Number
4.6 650 Horizontal 20 x 20 x 20
(50.8 x 50.8 x 50.8)
44 x 36 x 29
(111.8 x 91.4 x 73.7)
800 6 4 low 325 TL65C46
7 650 Horizontal 30 x 20 x 20
(76.2 x 50.8 x 50.8)
54 x 36 x 29
(137.2 x 91.4 x 73.7)
800 6 4 low 375 TL65C70
8 650 Horizontal 24 x 24 x 24
(61 x 61 x 61)
48 x 40 x 33
(121.9 x 101.6 x 83.8)
800 6 4 low 400 TL65C80
10 650 Horizontal 30 x 24 x 24
(76.2 x 61 x 61)
54 x 40 x 33
(137.2 x 101.6 x 83.8)
800 9 4 low 425 TL65C100
12.5 650 Horizontal 30 x 24 x 30
(76.2 x 61 x 76.2)
54 x 40 x 39
(137.2 x 101.6 x 99.1)
1150 9 4 low 550 TL65C125
15.6 650 Horizontal 30 x 30 x 30
(76.2 x 76.2 x 76.2)
54 x 46 x 39
(137.2 x 116.8 x 99.1)
1150 12 4 low 650 TL65C156
27 650 Horizontal 36 x 36 x 36
(91.4 x 91.4 x 91.4)
60 x 52 x 45
(152.4 x 132.1 x 114.3)
1900 15 4 low 1000 TL65C270


800°F Maximum Temperature
Capacity ft3 Maximum Temperature Airflow Interior Dimensions
W" x D" x H"
Exterior Dimensions
W" x D" x H"
Circulation CFM Heater Wattage (KW) Insulation Thickness (inches) Shipping Weight Model Number
4.6 800 Horizontal 20 x 20 x 20
(50.8 x 50.8 x 50.8)
44 x 36 x 29
(111.8 x 91.4 x 73.7)
600 9 3 low, 1 high 400 TL80C46
7 800 Horizontal 30 x 20 x 20
(76.2 x 50.8 x 50.8)
54 x 36 x 29
(137.2 x 91.4 x 73.7)
600 9 3 low, 1 high 450 TL80C70
8 800 Horizontal 24 x 24 x 24
(61 x 61 x 61)
48 x 40 x 33
(121.9 x 101.6 x 83.8)
700 9 3 low, 1 high 475 TL80C80
10 800 Horizontal 30 x 24 x 24
(76.2 x 61 x 61)
54 x 40 x 33
(137.2 x 101.6 x 83.8)
850 12 3 low, 1 high 525 TL80C100
12.5 800 Horizontal 30 x 24 x 30
(76.2 x 61 x 76.2)
54 x 40 x 39
(137.2 x 101.6 x 99.1)
1000 12 3 low, 1 high 650 TL80C125
15.6 800 Horizontal 30 x 30 x 30
(76.2 x 76.2 x 76.2)
54 x 46 x 39
(137.2 x 116.8 x 99.1)
1000 15 3 low, 1 high 750 TL80C156
27 800 Horizontal 36 x 36 x 36
(91.4 x 91.4 x 91.4)
60 x 52 x 45
(152.4 x 132.1 x 114.3)
1500 18 3 low, 1 high 1150 TL80C270


1000°F Maximum Temperature
Capacity ft3 Maximum Temperature Airflow Interior Dimensions
W" x D" x H"
Exterior Dimensions
W" x D" x H"
Circulation CFM Heater Wattage (KW) Insulation Thickness (inches) Shipping Weight Model Number
4.6 1000 Horizontal 20 x 20 x 20
(50.8 x 50.8 x 50.8)
44 x 36 x 29
(111.8 x 91.4 x 73.7)
700 12 3 low, 2 high 500 TL100C46
7 1000 Horizontal 30 x 20 x 20
(76.2 x 50.8 x 50.8)
54 x 36 x 29
(137.2 x 91.4 x 73.7)
700 12 3 low, 2 high 550 TL100C70
8 1000 Horizontal 24 x 24 x 24
(61 x 61 x 61)
48 x 40 x 33
(121.9 x 101.6 x 83.8)
850 12 3 low, 2 high 575 TL100C80
10 1000 Horizontal 30 x 24 x 24
(76.2 x 61 x 61)
54 x 40 x 33
(137.2 x 101.6 x 83.8)
1000 15 3 low, 2 high 600 TL100C100
12.5 1000 Horizontal 30 x 24 x 30
(76.2 x 61 x 76.2)
54 x 40 x 39
(137.2 x 101.6 x 99.1)
1000 15 3 low, 2 high 750 TL100C125
15.6 1000 Horizontal 30 x 30 x 30
(76.2 x 76.2 x 76.2)
54 x 46 x 39
(137.2 x 116.8 x 99.1)
1500 18 3 low, 2 high 900 TL100C156
27 1000 Horizontal 36 x 36 x 36
(91.4 x 91.4 x 91.4)
60 x 52 x 45
(152.4 x 132.1 x 114.3)
2500 24 3 low, 2 high 1300 TL100C270






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